Westfall static mixers

Westfall static mixers. Westfall Manufacturing Company was Inspired by studies of the F18 fighter jet, the fins of the 3050 mixer create focused turbulence to achieve full mixing in 10 diameters. (Alden) was contracted by WESTFALL'S 2800 MIXER AGM-10-R-01 By Kimbal A. The vane members are supported within a mixing section and include a plate member having a base edge supported by the base member, the plate member including an upstanding oblong tab with a leading edge The Westfall Static Mixer is a motionless static mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex sheddinq and intense shear zone turbulence. It creates the fully developed (+/- . : GFE-17-032 Prepared for: Westfall Manufacturing Co. 0000 10. Efficient Mixing: Turbulent eddies from the single Westfall specializes in over-size installations, manufacturing custom-made static mixers for pipelines from 2″ to 120″ in diameter and mixers for open channels measuring up to 20′ wide Westfall’s Counter-Swirl Static Mixer delivers complete mixing (CoV 0. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY January 2010 ALDEN RESEARCH LABORATORY, INC. Description - Tests - Specifications Typical Specif ications: The Static Mixer shall be of a compact ring body design for mounting between two standard pipe WESTFALL'S 2900 MIXER TO BE USED BY CNRL FOR BITUMEN VISCOSITY CONTROL Report 412509-1R0 By Kimbal A. New Counter-Swirl Static Mixer 6000 fits in tight spaces H2O Rx is the exclusive Australian licensee and distributor of the Westfall Manufacturing range of static mixers manufactured in both Australia and USA. There were multiple wells feeding into a water filtration plant, each with a different flow rate ranging from 700 to 7,000 gallons a minute. Low Headloss Flow Conditioner 3000 Westfall’s 3050 Mixer was fabricated on-site in Germany using our specifications. 26) within t Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. Choose from 3 aperture sizes:. Westfall • Westfall’s supply chain remains intact. based in Mississauga, ONTARIO (CANADA) Since 1997 BISAN, Inc. 05%) velocity profile Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. 00 % 0 2 4 6 8 1 0 12 14 16 18 20 Control RevA RevB RevC Fully Dev Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. Westfall Static Mixers. Developed by Westfall Manufacturing and Alden Laboratories engineers, Model 6000 delivers the lowest CoV (0. Replacement BIF In addition to static loading, the structural analysis calculated the lowest three of the mixer, which were 52. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY May 2012 ALDEN RESEARCH LABORATORY, INC. Brown & Morrison, Ltd Find the top static mixers suppliers & manufacturers serving Saudi Arabia from a list including Environics, Inc. Why the 2800 Mixers? Our customer likes installing our compact Model 2800 Wafer Style Static Mixers into these systems because of their economical cost, effective mixing and short laying length. Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. WESTFALL MANUFACTURING COMPANY A static mixing device was tested at Alden, for Westfall Manufacturing Company in 1995, using Alden's standard test procedures, QA-AGF-7-86 Revision 3. Download Scientific Diagram How To Size A Static Mixer white paper westfall pipe static mixers: typical sizes of static mixers range from very small laboratory size units that fit into 3/16” diameter tubing, process piping that. Alternate vortex shedding creates high performance mixing within a Westfall Static Mixers. Bristol, RI. +64 21 645 199 info@ecotechnologies. All models meet or exceed standard homogenization requirements while creating less headloss Westfall's high shear static mixers are chosen by engineers around the world for their high performance mixing, ease of installation and affordability. westfallmfg. High Shear Mixers. Figure 1. Closer Model 2800 static injection mixer from Westfall Manufacturing Co. Category . The Inline Static Mixer REQUEST QUOTE. 6-ft/s natural Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. We can mix & match the combination to specifically meet the customer’s needs. Westfall Static Mixer delivers complete mixing (CoV 0. High performance drop-in Static Mixers are engineered to order for the water, wastewater, oil, gas, chemical, aerospace and insulation industries. uses a combination of alternate vortex shedding and intense shear zone turbulence to achieve 98 percent injected fluid dispersion 10 diameters Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. 6, A335, etc. Filter Manifold Assembly. Click Here for a chart that indicates the head loss coeffient of each model. [1] Normally the fluids to be mixed are liquid, but static mixers can also be used to mix gas streams, disperse gas into liquid or blend immiscible liquids. 26) This saves customers on the cost of additive and also reduces space requirements. The Inline Static Mixer Model 2850 is the ideal replacement for plugged up mixers. By . 26) within three pipe diameters. (DN150) seawater and weighed-mud inlet lines static mixers Unique dual, in-line, baffle, pre-mixing zones Exclusive in-line, single or dual, patented, . In-Stock Static Mixers. Westfall Manufacturing Expands Its Static Mixer Product Line With New Concept Counter-Swirl Model 6000. net. 00 up and its compact size substantially reduces transportation costs. Low Headloss Flow Conditioner 3000 Distance Downstream of Mixer Inlet (L/D) Westfall 3050 Staged Mixer CFD Results Single Mixer Double Mixer, In Line Triple Mixer, In Line. This new product saves customers on the cost of additive because of i Westfall 2800 Standard Mixer Sizes Visit www. | Find, read and cite all the research you Browse Static Mixers - Ecological Technologies Limited - Products. Mechanical Drawing of the Westfall Mixer Westfall Serves Food, Beverage & More. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Open Channel Pipe Mixer 4000; Westfall Custom D. Venturi Flow Meters; Pipe and patented mixing vane inserts emerge from 3D printing as a preassembled Static Mixer that is glued inside a PVC pipe and saves customers money and time. 25" Westfall Static Mixers. The Model 6000 Counter-Swirl Static Mixer can be NSF certified in 316 Stainless Steel Common Applications for The Westfall Model 6000 Mixer ~ Desalination Plants Westfall’s High Shear Static Mixer Model 2900, used in bitumen processing. While open channel systems are popular and inexpensive, they are susceptible to fouling, pollution from runoff, reduced flow Westfall Model 2800 Wafer Style Static Mixers made from PVC with single injection quills are now installed in a Texas water treatment facility. The flexible design can be used as a Flow Conditioner, a Pipe Mixer and an Open Channel Mixer. A chart indicating the head loss coeffient of each model. 9 beta mixer plate and an adjustable 0. com MIXERS PUMPS MECHANICAL SEALS HEAT EXCHANGERS SANITARY TANKS AND SYSTEMS WIRELESS MONITORING Wafer Type Static Mixer. Westfall was in danger of losing the job. Westfall 3050 Staged Mixer Concentration CoV: Single Mixer Double Mixer Double Mixer Triple Mixer L/D In Line 45° Offset In Line 0 4. At Komax Systems we strive to provide our clients the highest quality products that are each custom designed to perfectly fit into already existing piping systems. com Westfall Innovates– Others Imitate 12. 2 411507-2R2 INTRODUCTION The performance of industrially relevant static mixers that work via chaotic advection in the Stokes regime for highly viscous fluids, flowing at low Reynolds numbers, like the Kenics, the Ross Low-Pressure Drop (LPD) and Low-Low-Pressure Drop (LLPD), the standard Sulzer SMX, and the recently developed new design series of the SMX, denoted as SMX(n) Located near the Port of Providence, Rhode Island, Westfall Manufacturing specializes in high-performance drop-in motionless (static) mixers, which are used in pipeline and blending systems for Report: Westfall Inverted Mixer PROPRIETARY AND CONFIDENTIAL Executive Summary Westfall Manufacturing Co. Then wing-shaped vanes flatten the vortices into a straightened or conditioned outflow for a fully developed velocity profile Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. The Westfall Open Channel Static Mixer 5000 introduces a new global standard in open channel mixers. Manufactured by Westfall USA. 47 k-value Westfall - Model 2850 - Inline Static Mixer. This is a full pipe motionless mixer into which up to six additives can be injected simultaneously or in specifically timed stages. The facility had a capacity of 1. The mixing performance can be accurately predicted based on flow rate, viscosity, density, percentage of mixture components and pipe dimensions. (Westfall) contracted Alden Research Laboratories, Inc. Local, Nationwide, International. When used in an open channel, the static mixer having at least one conical section has a lower head loss in a shorter distance downstream from the mixing device than other conventional static mixers. The fact that the mixer delivers complete mixing in only 3 diameters is crucial to reduce required laying length. stol. Low Headloss Flow Conditioner 3000 The Westfall Static Mixer 3050 easily passed the test, but the cost of shipping the mixer welded into a 12’ (3. 58 to 1. 0000 2. 2 411507-1R2 WESTFALL'S 3050 STAGED MIXER AGM-10-R-17 By Kimbal A. 07 dP (iwg) 6. Industrial plants like these generate flows of 1 million to 1. 2 410509 / AGM-10-R-17 INTRODUCTION . Low Headloss Flow Conditioner 3000 Bristol, RI, May 23, 2017 (Newswire. H2O Rx is the exclusive Australian licensee and distributor of the Westfall Manufacturing range of static mixers manufactured in both Australia and USA. While well-known in water and wastewater treatment industries, Westfall also has experience creating mixers and flow conditioners that meet all requirements for food, beverage and drug safety. 0000 1. has pioneered the manufacture of small size Static Mixers, specifically their Low Headloss Pipe Static Mixer 3050, by 3D printing [] The post Westfall Applies 3D Printing To Manufacture Of Low Headloss Pipe Mixer 3050 appeared first on Westfall Manufacturing. Norway: Fish Protein In Norway, they are using a 2. Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and biofuels, chemical, food and beverage, aerospace and insulation industries. New Low Headloss Static Mixer Reduces Flooding and Fouling. If we used a diffuser we could make smaller bubble and increase mass transfer. 2 411507-2R2 INTRODUCTION Alden Research Laboratory Inc. PDF | 1. Venturi Flow Meters; Diatomaceous Earth Filters ; Supplies; Westfall Manufacturing Company 15 Broad Common Road Bristol RI 02809-2721, USA Phone: (888) 928-3747 & (401) 253-3799 Fax: (401) 253-6530 E-Mail: info@westfallmfg. Features: Excellent mixing. Later he extends this work to WESTFALL'S 2900 MIXER TO BE USED BY CNRL FOR BITUMEN VISCOSITY CONTROL Report 412509-1R0 By Kimbal A. In each configuration, the head loss across the mixer was calculated by subtracting the measured head loss from the head Westfall Static Mixers. The Westfall Static Mixer 3050 easily passed the test, but the cost of shipping the mixer welded into a 12’ (3. While open channel systems are popular and inexpensive, they are susceptible to fouling, pollution from runoff, reduced flow For Water Utilities, Westfall’s High-Performance Flow Straightener Generates Improved Billing Accuracy And Reassures Customers 17 January, 2017 Flow Straightener Model 3000 Fin-like mixing vanes create vortices to gently blend the incoming flow of water. Products Our Projects News & Updates About Us Contact Us Static Mixers. Westfall's Sequential Plate Static Mixer 2850 allows user to add multiple additives in a specific sequence at specific times. effective static mixer as well, and the low head loss design makes it attractive in applications Westfall Manufacturing Company 16 Peckham Drive • Bristol, RI 02809-2733 Voice: Toll Free: 888-928-3747 or 401-253-3799 Fax: 401-253-6530 • E-mail: info@westfallmfg. August 2018 . News & Articles; Events; Staff; Contact; Licensing; Search; Menu Menu; 180-A Mason Circle • Concord, CA 94520 • Tel: 925-609-1400 • Fax: 925-609-1406 • www. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY June 2010 ALDEN RESEARCH LABORATORY, INC. Introduction – What are Static (Motionless) Mixers, 2. 9 BETA P S I FPS Westfall’s Model 2800 Solving Pipe WESTFALL'S LEADING TAB FLOW CONDITIONER AGM-09-R-08 Rev. Short The Westfall static mixer is a motionless static mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone Wafer Type Static Mixer. 00 % 8 . 9 BETA MODEL 3050 - TRIPLE MODEL 3050 - DOUBLE MODEL 3050 - SINGLE. Westfall 2800 Standard Mixer Sizes 0. In addition, the mixer is self-contained and is Westfall - Model 2850 - Inline Static Mixer REQUEST QUOTE. Mixing by turbulence; Shortest installation length; Very low pressure drop; Fin Type Static Mixer. In collaboration with Alden Laboratories of Holden, MA, Westfall Manufacturing engineers have recently developed a new concept counter-swirl, low headloss, Static Mixer. There are seven varieties of static mixer in the range. The Westfall's Model 2800 Static Mixer is a fixed plate which mounts in-line, can inject up to four chemicals simultaneously, and features an internal orifice with angle tabs that are the optimal The Westfall engineers are always looking at ways to mix fluids or gases faster and better, using CFD analyses to test and fine-tune our products. We know that when the plan requires a vault for the mixer, smaller is cheaper. All our Static Mixers, DE Filters and Venturi tubes are custom engineered and manufactured. By showing graphic illustrations of test results from Alden Created Date: 6/15/2012 10:30:49 AM The Westfall Static Mixer is a heavy-wall 316 stainless steel fixed plate which features an orifice pattern that mixes by a combination of alternate vortex shedding and intense shear zone turbulence to achieve >98% dispersion within 10 diameters downstream. Latest Video shows the direct addition of air into a 6" water pipe. CFD Helps with Ultra-Slow Westfall_2800_Static_Mixer. GFE-17-032 August 2018 iii Report: Westfall mixers are available in any engineering materials to meet industry needs. Shorter lay length means construction costs can be reduced, so we have designed mixers that accommodate this reality. , Sauereisen Inc. msfrank. 00005. (Alden) was contracted by Westfall Manufacturing Inc. nz. Call for Quotes: 888-928-3747 or 01-401 The chart below illustrates Westfall’s 2 main static mixer designs, the Compact High Shear Model 2800 and the Low Headloss Model 3050. Back up a Level; Desalination Disinfection Static Mixers Wastewater Treatment Water Quality Monitoring Westfall Manufacturing’s low headloss in-line static mixer, Model 3050, was selected to blend the gases of varying densities, compositions, temperatures and flow rates after they entered the single pipeline to the Gassco storage tanks. 0000 3. Alden Research Laboratory Inc. This new product saves customers on the cost of additive Westfall_2800_Static_Mixer. 4-Hz (first and second modes) and 152. Westfall Static Mixers have predictable headloss co-efficients. 9 BETA. Diameter (in) = 6 Inlet Flow Rate (gpm) = 360 Injection Flow Rate (gpm) = 7. A common problem with conventional static mixers is that, when caustics are added, calcium deposits build up on the mixer and block the flow of liquids. We’re fortunate to have companies offering new, innovative technology right on our street in Bristol, Rhode Model 2800 Wafer Style Static Mixers into these systems because of their economical cost, effective mixing and short laying length. Call for Quotes: 888-928-3747 or 01-401-253-3799 Westfall’s high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 2″ to 120″. We specialize in fabricating custom products in whatever material the application demands, often highly polished Discover the best of wastewater technology - the OFS U-Shape Water Trap. Ireland. 0000 6. Its computer-designed orifice with bent tabs generates complete mixing through a combination of alternate vortex shedding and intense shear zone turbulence. 2 409509 / AGM-09-R-05 RevC INTRODUCTION Alden Research Laboratory Inc. , Jan. The recently patented design offers a simple infrastructure Westfall’s high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 2″ to 120″. The energy needed for mixing comes from a loss in pressure as fluids flow through the static mixer. These mixers are offered in a variety of material Westfall manufacturing has developed an innovative static mixer design which is intended to serve as a low-cost, small, highly efficient alternative to other static mixers currently on the market. We offer a unique type of wafer style and low headloss mixers designed to offer superior mixing without the large space The Ultra-Plate static mixer offers versatility for a wide range of blending applications: Additive Ratios: From 1:3 to greater than 1:10,000. 2 411519-1R1 INTRODUCTION Alden Research Laboratory Inc. Hall, PE A uniform static pressure boundary condition was imposed at the which was placed 20 pipe diameters downstream of the mixing device's leading edge so that the impact of the flow conditioner could be documented as a function of downstream distance. Flow inverted; Lowest pressure drop; Gas Mixers/Flow Meter. This new product saves customers on the cost of additive Westfall mixers are available in any engineering materials to meet industry needs. Obviously, space is a big factor and with our 3″ diameter mixer WESTFALL'S 36-IN LEADING TAB LOW-HEAD MIXER AGM-09-R-08 By Kimbal A. Different types of static mixers, 3. A common CONTACT SUPPLIER. HidroMix - External Tank Mixing HidroMix, the original solution for tank mixing systems . CONTACT SUPPLIER. We offer approved coatings that can be added to cost-effective materials to meet requirements. Mixers. It is a compact ring body design for mounting between two standard pipe flanges. Static Mixers. com) - Because Westfall’s plate and vane static mixers look nothing like conventional mixers, all but the most curious engineers can overlook them. Low Headloss Flow Conditioner 3000 Our customer likes installing our compact Model 2800 Wafer Style Static Mixers into these systems because of their economical cost, effective mixing and short laying length. Call for OFS U Shape. 2 409518 / AGM-10-R-01 INTRODUCTION Alden Research Laboratory Inc. All welds are Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. net www. Box Bristol, Rhode Island 02809-0007 Email: westfa1791@aol. Construction Pipe walls are thoroughly polished and often coated to reduce headloss. The static mixer consisted of a shaped orifice WESTFALL WESTFALL MANUFACTURING COMPANY Model 2850 In-Line Static Mixer US PATENT NO. 00 % 10. this makes the wafer style mixer an WESTFALL'S LEADING TAB FLOW CONDITIONER AGM-09-R-08 Rev. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Open Channel Pipe Mixer 4000; First, they brought Westfall’s CEO, Bob Glanville, to their next planning meeting. A uniquely shaped opening creates alternative vortex shedding to achieve high performance mixing within a limited space. 7 beta mixer plate for westfall manufacturing company purchase order number 05-2981 report number 059-05/c805 proprietary not to be copied without permission of westfall manufacturing co. Low Headloss Flow Conditioner 3000 Westfall - 6000 - Counter-Swirl Static Mixer by Westfall Manufacturing Company. The company holds 6 active patents; the patent is pending for the Counter Westfall 2800 Standard Mixer Sizes Visit www. (DN100) and 6-in. Holden, MA 01520 . High shear mixing also creates micro-bubbles All FRP static mixer - Finishing mixer-installing connectors, inspection and tagging. 025) at 3 pipe Many of our customers have limited space available, which makes the Model 6000 Counter-Swirl Static Mixer a good option — it only requires 3 pipe diameters downstream to deliver complete mixing. Obviously, space is a big factor and with our 3″ diameter mixer only taking 2″ of longitudinal space, while providing complete mixing in 10 Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. Capabilities. The Westfall Open Channel Static Mixer 5000 is destined to become a new global standard in open channel mixers. 025 and K-Value of 1. The Westfall Model 2800 Static Injection Mixer is a full pipe motionless static mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone turbulence. Westfall’s Counter-Swirl Static Mixer delivers complete mixing (CoV 0. Low Headloss Flow Conditioner 3000 Westfall - Model 2850 - Inline Static Mixer. Hall, PE . Long service life and low maintenance requirements. 26 K-value and CoV mixing to 0. Features: Excellent mixing Low cost Short laying length Integral injection fittings Easy installation mixing tests of a 6" static mixer assembly comprised of a 0. has serviced the municipal, industrial, residential & commercial sectors with various equipment and systems. This mixer can be Westfall’s Model 2800 high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 1/2″ to 120″. Pollutants [] Read more. WESTFALL'S 4000 OPEN CHANNEL MIXER . K Values\rFor head loss calculations where:\rdP \(m H2O\) = K x v^2 / \(2 x g\) High Shear Mixers. The Wafer Style Static Mixer PATENT NO. Closer Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. westfallstaticmixers. com Web-site: wv. For each application, the designer must first determine the number of The addition of 3D printing to Westfall’s manufacturing ability means that customers can order Static Mixers in small sizes and receive rapid, cost-effective delivery. 9 BETA P S I FPS Westfall’s Model 2800 Solving Pipe Koflo's custom PICO™ series wafer-style static mixers are used for space-constrained applications in lieu of a standard static mixer. 7 BETA MODEL 2800 . 6m) by 48’ (15m) pipe from the US to Germany was prohibitive. Add to Active Projects. Offers optimal efficiency and easy maintenance for various industries. 0000 4. WESTFALL'S 2800 MIXER AGM-10-R-01 By Kimbal A. High performance, short Westfall Static Mixer Installed Westfall Static Mixers have predictable headloss co-efficients. Because of K-Values ranging from 0. A water supply company in Texas just specified a Model 6000 Mixer for its system. 7cm), now receive more rapid cost-effective delivery. The mixer is shown as a drawing in figure 1 and as an image in figure 2. Ireland: CFD Helps with Ultra-Slow Westfall Manufacturing Company 15BroadCommonRoad • Bristol,RI 02809-2721 Voice:TollFree:888-928-3747or401-253-3799 Fax: 401-253-6530 • E-mail: info @westfallmfg. Bristol, RI, May 23, 2017 (Newswire. We recently shipped eight 6″ mixers to a new water treatment plant being built in Texas. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Open Channel Pipe Mixer 4000; Second, the utility installed Westfall’s Flow Straightener Model 3000. 871 Figure 3 - Cavitation Pressure in Westfall 3050 Triple Mixer CONCLUSIONS A cavitation coefficient was developed for Westfall’s range of pipe mixers, with an equation provided for determining the maximum velocity recommended for each mixer based on the liquid’s properties. 0000 0. uses a combination of alternate vortex shedding and intense shear zone turbulence to achieve 98 percent injected fluid dispersion 10 diameters High Shear Mixers. The mixer and mounting rings were fabricated from Alloy-20, the injection fittings were 1/2″ Kynar, and the quills had built-in check valves. 7 BETA, . Westfall's low headloss pipeline mixer comes with choice of 1, 2 Westfall’s Counter-Swirl Static Mixer delivers complete mixing (CoV 0. The static mixer consisted of a shaped orifice plate with two 0. 00 % 0 2 4 6 8 1 0 12 14 16 18 20 Control RevA RevB RevC Fully Dev Discover the best of wastewater technology - the OFS U-Shape Water Trap. The Model 6000 Counter-Swirl Static Mixer can be NSF certified in 316 Stainless Steel Common Applications for The Westfall Model 6000 Mixer ~ Desalination Plants 1000mm Westfall High Shear Static Mixer plate with Multiple Injection Ports Mounting Ring: FRP Mixing Plate: Alloy 20 Corp Stop: 2:” Brass Injected Chemical: Chlorine This High Shear Static Mixer Model 2800 is being used to December 20, 2016 Operators of poultry processing plants, in both the US and Mexico, are now inserting Westfall’s Static Mixers into their waste treatment piping systems at 3 different stages of the clean up process. CFD and FEA analysis were conducted on a Westfall in-line static mixer 3050. Norway . wwestfallmfg. 26) within three pipe New Counter-Swirl Static Mixer 6000 fits in tight spaces, improves mixing rates and reduces headloss at 3 pipe diameters downstream. These are: Series: Description: Diagram: Series 2800: Series 2800 Wafer-Style Static Mixer - standard mixer that slots between two flanges for WESTFALL MODEL 6000 STATIC MIXER: 1" - 120"[3] CLD 23: MLTPL [1] Only products bearing the NSF Mark on the product, product packaging, and/or documentation shipped with the product are Certified. Obviously, space is a big factor and with our 3" diameter mixer only taking 2" of longitudinal space, while providing complete mixing in 10 diameters (only 30"), it fits their needs. 0000 8. • Saves space with short installed length • Can be fabricated from PVC, FRP, 316 Stainless Steel, with or without Teflon coating, and any other engineering materials Static Mixer Model 6000 Delivers shorter lay length, reduced headloss and improved performance within 3 pipe diameters Model 6000 is a counter-swirl pipeline static mixer that offers engineers a new solution for their mixing problems. 2 410509 / AGM-10-R-17 INTRODUCTION Alden Research Laboratory Inc. The 3050 mixers can withstand a higher velocity before cavitation occurs Westfall developed the Flow Conditioner Model 3000 in response to a potable water customer for whom measurement accuracy and low headloss were of primary importance. Westfall manufacturing has developed an innovative static mixer design which is intended to serve as a low-cost, small, highly efficient alternative to other static mixers currently on the market. 00 % 0. Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and biofuels, chemical, food and A WESTFALL 2800 MIXER, BETA = 0. 30 Shrewsbury Street Holden, MA 01520 . 2 7). Westfall Manufacturing Company | 01-888-928-3747 or 01-401-253-3799 15 Broad Common Road, Bristol, RI 02809 Westfall Static Mixers 'Engineer's Choice' Westfall Manufacturing. Request a Quote 1-847-516-3700. The purpose of testing was to define mixing effectiveness and overall head loss. 84 k -value = 0. com StandardandCustom DesignsandMaterials The Westfall Open Channel Static Mixer 5000 is destined to become a new global standard in open channel mixers. 8 BETA MODEL 2800 . 2 MGD serving 5,722 customers in a population of 15,000. These frequencies are quite high for any large scale flow oscillations with low damping rates that would be required to vibrate the mixer lobes. 2 411507-2R2 INTRODUCTION Westfall Manufacturing Company 16 Peckham Drive • Bristol, RI 02809-2733 Voice: Toll Free: 888-928-3747 or 401-253-3799 Fax: 401-253-6530 • E-mail: info@westfallmfg. D. 0000 9. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY August 2009 ALDEN RESEARCH LABORATORY, INC. 5″ Model 2800 Static Mixer to inject Nitric acid into Fish Protein Solution. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Open Channel Pipe Mixer White Paper Westfall Pipe Static Mixers: Function, Design & Use 7 Regardless of the number of vane stages, the Westfall pipe mixers cause 2 to 4 times less headloss than competitor’s mixers. 5 years ago. Westfall’s “plug and play” low headloss mixers are proven to last more than 40 High Shear Mixers. 00 % 2. Search . We offer a unique type of wafer style and low headloss mixers designed to offer superior mixing without the large space requirements by other mixers. A uniform static pressure boundary condition was the offset orientation was found to impede mixing. 95cm – 12. Westfall Manufacturing, along with H2O Rx, design and build Abstract: A static mixing device for use within an open channel includes a mixing section with at least one set of stationary mixing vane members. Certified product does not include ports, injection Static mixers in process industry are initially developed for blending of fluids in laminar flow [3] and applications in heat transfer, turbulence and multiphase systems appear much later, although Nauman presents, also already in 1970s, a study on the enhancement of heat transfer and thermal homogeneity using static mixers [4]. 9 BETA PSI FPS www. Polymer static mixer JP2014121707A (en) * 2014-02-13: 2014-07-03: Mitsubishi Electric Corp: Fixed swirler, air bubble generation device using the same and bath hot water supply apparatus WO2018107126A1 (en Westfall manufacturing has developed an innovative static mixer design which is intended to serve as a low-cost, small, highly efficient alternative to other static mixers currently on the market. Mechanical Drawing of the Westfall Mixer The Westfall Model 2800 Static Mixer is a full pipe inline mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone turbulence. 025 within 3 pipe diameters. The first Westfall Model 2900 Variable Static Mixer was designed for a water filtration plant in Arizona. 00004. Low cost. Submitted to: WESTFALL MANUFACTURING COMPANY . Westfall specializes in over-size installations, manufacturing custom-made static mixers for pipelines from High Shear Mixers. 8 BETA Westfall 2800. More Press Releases. 17 1b, single mixer 2a, mixers in line 3a, mixers in line dP (iwg) 3. Types of Static Mixers. H2O The Westfall Static Mixer is a heavy-wall 316 stainless steel fixed plate which features an orifice pattern that mixes by a combination of alternate vortex shedding and intense shear zone turbulence to achieve >98% BRISTOL, R. Operational principles, design parameters, 4. Models Available Westfall Static Mixer Installed Westfall Static Mixers have predictable headloss co-efficients. Contact us for more information. 871 A static mixer is a device for the continuous mixing of fluid materials, without moving components. The Model 2800 NSF-certified, fixed-plate, wafer-style static injection mixer for water treatment plants from Westfall Manufacturing Co. The customer typically orders the mixers with four injection ports each, 1000mm Westfall High Shear Static Mixer plate with Multiple Injection Ports Mounting Ring: FRP Mixing Plate: Alloy 20 Corp Stop: 2:” Brass Injected Chemical: Chlorine This High Shear Static Mixer Model 2800 is being used to add chlorine to potable water The Westfall 3000 Flow Conditioner’s unique design straightens out the flow over a short distance without significant headloss, creating the fully developed velocity profile necessary for accurate measurement. 92 k-value = 1. Features: Excellent mixing Low cost Short laying length Integral injection fittings Easy installation Long service life No maintenance No moving parts Available in any material: PVC, FRP, The Westfall static mixer is a motionless static mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone turbulence. Discover the best of wastewater technology - the OFS U-Shape Water Trap. Request A Quote. Each of our static mixers is designed and custom manufactured to solve a customer problem, including retrofits, All our Static Mixers, DE Filters and Venturi tubes are custom engineered and manufactured. Westfall Manufacturing Company | 01-888-928-3747 or 01-401-253-3799 15 Broad Common Road, Bristol, RI 02809 | westfallstaticmixers. Related product. [3] Certified for installation on pipes 1" - 120" in diameter. Westfall offers an extensive range of materials including options that meet NSF safety requirements for potable water as well as food, beverage and pharmaceutical applications. Ecological Technologies Limited . Westfall’s Flow Conditioner is a patented design that eliminates swirl and straightens flow within 8 pipe diameters. co. (Westfall) to Westfall Static Mixers have predictable headloss co-efficients. 1. 18 dP (iwg) 5. B By Kimbal A. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY September 2009 ALDEN RESEARCH LABORATORY, INC. January 23, 2018—Westfall Manufacturing Co. Kimbal A. Low cost, easy installation. Mixer elements are welded to pipe walls in pipes measuring from 2” to 72” I. The 3050 mixers can withstand a higher velocity before cavitation occurs Westfall Manufacturing Company 15BroadCommonRoad • Bristol,RI 02809-2721 Voice:TollFree:888-928-3747or401-253-3799 Fax: 401-253-6530 • E-mail: info @westfallmfg. Westfall Manufacturing designs and builds static mixers to meet customer needs with a Flow Straightener Model 3000 Fin-like mixing vanes create vortices to gently blend the incoming flow of water. txt) or read online for free. While open channel systems are popular and inexpensive, they are susceptible to fouling, pollution from runoff, reduced flow Westfall Manufacturing Company: Static mixer US20150190766A1 (en) * 2014-01-09: 2015-07-09: Pulsafeeder, Inc. 7 BETA Westfall 2900 Variable Mixer Westfall 2800. Pollutants [] Westfall’s Model 2800 high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 1/2″ to 120″. Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and biofuels, chemical, food and beverage, High Shear Mixers. com Westfall Static Mixers | 15 Broad Common Road, Bristol, RI 02809 Unsubscribe {recipient's email} H2O Rx is the exclusive Australian licensee and distributor of the Westfall Manufacturing range of static mixers manufactured in both Australia and USA. (Alden) to perform a series of computational fluid dynamic (CFD) analyses in an effort to create a single fin mixer based on the effective fin technology used in the 4-fin 3050 mixer. BISAN represents Westfall USA, a manufacturer of static mixers. (Alden) was contracted by Westfall Koflo's custom PICO™ series wafer-style static mixers are used for space-constrained applications in lieu of a standard static mixer. Westfall uses many suppliers in our local New England region. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY OCTOBER 2011 ALDEN RESEARCH LABORATORY, INC. FEBRUARY 2012 . GFE-17-032 August 2018 ii Report: Westfall Inverted Mixer PROPRIETARY AND CONFIDENTIAL Name/Title Signature/Date Preparer (P) Reviewer (R) James Daniel Senior Engineer P Kimbal Hall, PE Principal Engineer R . These were Model 2800 Wafer Style Static Mixers We shipped this 54-Inch Model 6000 Counter-Swirl Static Mixer to the Pittsburgh, Pennsylvania area to treat drinking water with sodium hypochlorite (chlorine). . 0466,595 Bulletin 2850 Feb 2004 381 Metacom Avenue P. Materials: Low temperature / Low alloy steels like A106 Gr. Clear PVC; Komax Systems, Inc. alden en'. O. 5" Model 2800 Static Mixer to inject Nitric acid into Fish Protein Solution. (Westfall) to Westfall's 3050 Mixer was fabricated on-site in Germany using our specifications. Scribd is the world's largest social reading and publishing site. REQUEST QUOTE. The mixing device offers an innovative infrastructure solution that is affordable, durable, easy to install and applicable worldwide. Compact High Shear Model 2800; Inline Plate Static Mixer 2850; Variable Flow Static Mixer Plate Model 2900; Low Headloss Products. & Arsimak Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and biofuels, chemical, food and beverage, aerospace and insulation A plurality of vane members are also supported within the mixing section to promote fluid mixing. 7 BETA Westfall 2800. The Westfall Model 2800 Static Mixer is priced from $19,995. 64, Westfall’s Model 3050 causes 2 to 4 times less headloss than other mixers. Standard materials are fibreglass reinforced vinyl ester resin body with type 316 stainless steel mixer plate. Designed to fit inside the mating flange bolt circle of any piping system, it is smaller Model 2800 static injection mixer from Westfall Manufacturing Co. All are custom ordered and manufactured to your specs. Bisan Inc. Available in pipe diameters from 1/2” to 120”. Toggle navigation. We still save you time and money. com Westfall Innovates – Others Imitate Applications: OpenChannelWaterTreatment forWastewaterorPotableWater Advantages: • Westfall - Model 2850 - Inline Static Mixer Brochure. News & Articles; Events; Staff; Contact; Licensing; Search; Menu Menu; WESTFALL'S 2900 MIXER TO BE USED BY CNRL FOR BITUMEN VISCOSITY CONTROL Report 412509-1R0 By Kimbal A. 00 % 4. Alternate vortex shedding creates high performance mixing within a limited space. Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and biofuels, chemical, food and Westfall^ static mixers; the HISIDE Blender unit delivers efficient cut-back of WBM and effective shearing of OBM, ensuring downhole stability, emulsion quality and rapid supply-boat turnaround. 9 esults at a Velocity of 8. 2 Velocity (ft/s) = 4. About Westfall Manufacturing. 5 million gallons of wastewater every day of operation. Alternate vortex shedding creates high performance mixing within a The Westfall Model 2800 Static Mixer is a full pipe inline mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone turbulence. Westfall Helps Clean Dirty Water September 29, 2023 - 2:17 pm Westfall’s solutions for purifying water utilize tried and true technology, as well as cutting edge, patented designs. Mechanical Drawing of the Westfall Mixer December 20, 2016 Operators of poultry processing plants, in both the US and Mexico, are now inserting Westfall’s Static Mixers into their waste treatment piping systems at 3 different stages of the clean up process. 1-847-516-3700. Ontario based manufacturer and distributor of inline static mixers, compact design wafer technology, chemical feed Custom-designed and manufactured static mixers provide superior continuous mixing of single or multiple phase operations with repeatable results. These are: Series: Description: Diagram: Series 2800: Series 2800 Wafer-Style Static Mixer - standard mixer that slots between two flanges for Westfall’s Open Channel Mixer Colborne Sewage Treatment Plant COMPUTATIONAL MODEL ALDEN 415011-1R1 REPORT Page 7 of 17 7 Results The channel was analyzed at minimum and maximum expected flows for each of the five mixer configurations. 0000 7. An inline static mixer that resists plugging from calcium build up. (CoV 0. Custom-designed and manufactured static mixers provide superior continuous mixing of single or multiple phase operations with repeatable results. We recently shipped eight 6" mixers to a new water treatment plant being built in Texas. 5,839,828 The Westfall Model 2800 Wafer Style Static Mixer has a slim profile, yet delivers rapid mixing with very low headloss. By showing graphic illustrations of test results from Alden H2O Rx is the exclusive Australian licensee and distributor of the Westfall Manufacturing range of static mixers manufactured in both Australia and USA> H2O Rx and Westfall Manufacturing design an build static mixers to meet your application's needs: Additional Resources. 00 % 6. Advantages of the Model 2850 In-line Static Mixer Low Download Westfall - Model 6000 - Counter-Swirl Static Mixer Brochure. The solution: have the patented mixer components fabricated in Germany by a company approved by Westfall. It’s great to be able to stop by the shop to check on a component. The mixer and mounting rings were fabricated from Alloy-20, the injection fittings were 1/2" Kynar, and the quills had built-in check valves. If the 6000 mixer is selected Multiple Mixers/Single Injection Quills (8) Westfall Model 2800 Wafer Style Static Mixers made from PVC with single injection quills are now installed in a Texas water treatment facility. 025) within three pipe diameters. 30, 2018 /PRNewswire/ -- Westfall Manufacturing has pioneered the manufacture of small size Static Mixers, specifically their Low Headloss Pipe Static Mixer 3050, by 3D Static mixer dimensions in millimeters. com Standard and Custom Designs and Materials 0. is an industry leader in advanced inline static mixing and direct injection steam heating technologies, creating world-class solutions for clients across the globe, spanning a multitude of industries. B, A333 Gr. Alternate vortex shedding creates high performance mixing within a Westfall's signature mixer, the high shear model 2800 has a slim profile, mixes extremely well and drops easily into small spaces. E. Home; Static Mixers. Westfall specializes in high-performance drop-in motionless mixers used in pipeline and blending systems for the water treatment, wastewater treatment, oil, gas and Westfall’s high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 2″ to 120″. • Orders continue to be shipped on time. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Open Channel Pipe Mixer 4000; Westfall White Paper; About. Hall, PE Submitted to: WESTFALL MANUFACTURING COMPANY May 2011 ALDEN RESEARCH LABORATORY, INC. this makes the wafer style mixer an ideal mixer for tight spaces or retrofit jobs. r! 02809 usa s¿æee 1894 HEADLOSS pipe ID inches Pipe area ft2 GPM CFS ft/s ft head loss psi Head loss mm m2 kg/cm2 m3/hr m3/s m/s m head loss head loss HEADLOSS CHART Min flow rate Max Flow rate Westfall’s high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 2″ to 120″. The See Our Most Innovative Mixer The Westfall 6000 Counter-Swirl Mixer Westfall Static Mixer Installed Westfall Static Mixers have predictable headloss co-efficients. Figure 3 - Cavitation Pressure in Westfall 3050 Triple Mixer CONCLUSIONS A cavitation coefficient was developed for Westfall’s range of pipe mixers, with an equation provided for determining the maximum velocity recommended for each mixer based on the liquid’s properties. Flow inverted; Lowest pressure drop; Standard Specifications. WESTFALL. Westfall Manufacturing is the designer and manufacturer of a range of high-performance Wafer and Pipeline Static Mixers. [2] While Westfall specializes in oversize mixers, the recent addition of 3D printing to Westfall’s manufacturing ability means that smaller Static Mixers, from 3/8″ to 5″ (0. pdf - Free download as PDF File (. (Westfall) to We fabricated the mixer and delivered it on time to a happy customer. Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. 8 GFS-411519-1R1 By Kimbal A. 411527-1R1 . Features 4-in. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Westfall offers an extensive range of materials including options that meet NSF safety requirements for potable water as well as food, A uniform static pressure boundary condition was the offset orientation was found to impede mixing. When you want clean water, clean gas or clean oil, and have limited power to move fluids past a static mixing device, choose Westfall’s patented low headloss mixers. January 23, 2018—Westfall Westfall Manufacturing's Staff includes a number of people who have been with the company for more than 20 years. I. 6" STATIC MIXER WESTFALL MANUFACTURING COMPANY A static mixing device was tested at Alden, for Westfall Manufacturing Company in 1995, using Alden's standard test procedures, QA-AGF-7-86 Revision 3. Call for Quotes: 888-928-3747 or 01-401-253-3799 BISAN represents Westfall USA, a manufacturer of static mixers. They stated, “The Westfall Model 6000 Static Mixer is an approved alternate static mixer for the chemical feed vault. 8 BETA and . The Westfall Model 2800 Static Mixer is a full pipe inline mixer in which fluids are injected and rapidly mixed by a combination of alternate vortex shedding and intense shear zone turbulence. (Alden) was HEADLOSS pipe ID inches Pipe area ft2 GPM CFS ft/s ft head loss psi Head loss mm m2 kg/cm2 m3/hr m3/s m/s m head loss head loss HEADLOSS CHART Min flow rate Max Flow rate Westfall’s high shear static mixer has a slim profile which allows simple drop-in installation in pipelines from 2″ to 120″. 0000 5. com Westfall Innovates – Others Imitate Applications: OpenChannelWaterTreatment forWastewaterorPotableWater Advantages: • We shipped this 54-Inch Model 6000 Counter-Swirl Static Mixer to the Pittsburgh, Pennsylvania area to treat drinking water with sodium hypochlorite (chlorine). pdf), Text File (. Low Headloss Flow Conditioner 3000; Low Headloss Pipe Mixer 3050; Westfall Manufacturing Company 15 Broad Common Road Bristol RI 02809-2721, USA Phone: (888) 928-3747 & (401) 253-3799 Fax: (401) 253-6530 E-Mail: info@westfallmfg. [2] Certified for installation on pipes 1/4" - 300" in diameter. com 401-253-3799 (888) 928-3747 FAX: 401-253-6530 . To this date it is the largest Model 6000 we have sold, and this model was chosen because of its excellent mixing — in only 3 diameters — with minimal headloss even at maximum flow rate. Westfall Manufacturing, along with H2O Rx, design and build static mixers to meet your needs: Size Range: DN15 to DN2400. The very compact Wafer Type Static Mixer has a slim profile which allows for simple drop-in installation in pipelines from 2″ to 120″. CFD Analyses by Alden Westfall Models 2800 and 6000 mixers have NSF (National Sanitation Foundation) certification. Description: Get it here! CFD Annimation Alden Laboratories CFD Report: CFD Report . WESTFALL WESTFALL MANUFACTURING COMPANY Model 2850 In-Line Static Mixer US PATENT NO. Clear PVC; Gray PVC ; Blade™ Stainless Steel; SHR Series Stainless Westfall Static Mixer k Values MODEL 2800 . Fish Protein In Norway, they are using a 2. ALDEN RESEARCH LABORATORY, INC. 0000 Westfall 2800. 30 Shrewsbury Street . WESTFALL'S 36” 3050 THREE STAGE MIXER TO BE INSTALLED IN THE PERCHLORATE BLENDING STATION FOR THE CITY OF REDLANDS, CALIFORNIA GFS-411507-1R2 By Kimbal A. Have them welded in place and inspected by Westfall - Model 2850 - Inline Static Mixer. Westfall’s “plug and play” low headloss mixers are proven to last more Westfall’s Inverted Mixer Alden Report No. tagnh qlq qzuv fisno mihj lkvkr czqi bjjs nzuvk bppdt